Qingdao Xinmeiteng Sponge Manufacture Co.
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This machine is primarily designed for the continuous slicing of mechanically bonded foam. It features imported frequency conversion speed control technology, which guarantees seamless operation, accurate cutting, and elevated production efficiency. It stands as an indispensable piece of auxiliary equipment for mechanical automatic foaming processes.Furthermore, its advanced control system allows for fine-tuning of slicing thickness and speed, catering to diverse production requirements. The machine's robust construction ensures durability and reliability, minimizing downtime and maintenance costs. It seamlessly integrates into existing production lines, enhancing overall productivity and flexibility. Suitable for a wide range of foam types and densities, this machine represents a significant advancement in mechanical automatic horizontal splitting reciprocate cutting motion on rail with auto pressure roller and winding technology.
| Cutting width | 2200mm |
| Skiving thickness | 1.5-70mm |
| Cutting height | 1300mm |
| Moving speed | 0-45m/min |
| Motor power | 18kw |
| Machine weight | 8000kg |
| Overall size | 5000*2100*3000mm |
The TDPA-2200(2025) rail track Horizontal motion splitting machine is specifically designed for automatic continuous horizontal polyurethane foaming production lines, capable of efficiently processing various density sponge products ranging from 5kg/m³ to 180kg/m³. It handles conventional sponge, high-resilience sponge, ultra-soft sponge, slow-rebound (memory) sponge, and ultra-high-density shoe material sponge with precision horizontal reciprocating cutting and automatic winding. These products can be used directly or serve as raw materials for composite material production.
Worktable options include perforated and painted galvanized steel plates with air suction fans, sandblasted galvanized steel plates without suction, or cement avaliable.
The machine performs horizontal cutting on precisely milled rails at speeds up to 40 meters per minute. To ensure high-speed and high-precision continuous cutting, it features HRC60° high-hardness knife guide wheels paired with Delta variable-frequency motors for speed adjustment. The cutting knife holding plate also maintain HRC60° hardness, guaranteeing 10 years of durability. Automatic blade tensioning and sharpening systems are incorporated, along with dual front-rear pressure rollers to maintain stable high-speed cutting accuracy.
A manually adjustable edge trimming device is installed at the machine head. The electric winding system demonstrates reliable performance, while premium-quality band knife ensure cutting precision requirements are met. Additionally, the machine includes blade breakage detection sensors and uses torque wrenches for tension adjustment.
To maintain a clean working environment, our factory's independently developed fireproof dust collector unit is available as an optional accessory.
The conductor rails utilize premium products from renowned Chinese brands to ensure prolonged stable operation.
The electrical control system exclusively employs Delta-brand components, guaranteeing high-precision, high-speed stable operation. The human-machine interface features a Delta touchscreen. All electrical components are globally recognized brands and can be customized according to client requirements.
This equipment finds extensive applications across multiple industries including automotive, furniture, mattresses, home textiles, packaging, insulation, and footwear materials.
Our mature and stable equipment holds significant market share and enjoys excellent reputation among major Chinese sponge manufacturers.
Overseas factories have also achieved trouble-free operation with our machines. You can be fully assured of our overseas after-sales service capabilities.
CONFIGURATION
Ball screw : Taiwan Hiwin
Bearing : Japan NSK or Sweden SKF
Delta touchscreen + Delta PLC + Servo motors + Stepping motors
Photoelectric switch Travel switch……