Qingdao Xinmeiteng Sponge Manufacture Co.
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This machine features China's advanced DELTA control technology and optimized mechanical design with robust materials for heavy-duty stability. Its reinforced band knife holder splits hard PUR foam (120+ILD) or rebond foam blocks (120-160 kg/m³) horizontally. Operating semi-automatically with intuitive button control panel cabin table, it ensures straight forward operation and precise cutting.
Polyurethane Foam: This is a foam material made from polymer materials, featuring excellent elasticity, outstanding cushioning performance, wear resistance, and long service life. It is widely used in various fields such as furniture, automotive interiors, packaging, mattresses, and sports equipment, providing superior support and comfort. Its stable chemical structure allows it to adapt well to different temperature environments.
ILD (Indentation Load Deflection): This is a key indicator for measuring the softness or hardness of polyurethane foam. Generally, a higher ILD value indicates a firmer foam. This metric is strictly measured using standardized testing methods such as ASTM D3574, ensuring material performance consistency and reliability.
80+ ILD: This indicates that the polyurethane foam has an ILD value of 80 or above, meaning the foam is relatively firm. It is particularly suitable for scenarios requiring high load-bearing capacity, such as base layers for seat cushions, support frames for sofas, or core components of mattresses, effectively withstanding human weight without deformation and ensuring long-term stability. In specialized industrial applications, such as shock-absorbing pads for machinery, building soundproofing panels, or heavy-duty packaging materials, its high hardness can also meet specific support or cushioning needs, significantly enhancing product durability.
Rebond foam/Reused foam/Recycled Foam: This is a new type of foam product made from waste foam, polyurethane scraps, and other materials through processes like crushing, cleaning, and steam bonding. It offers advantages such as cost-effectiveness, environmental friendliness, energy savings, reduced resource waste, and lower carbon emissions. It is widely used in furniture filling, floor mats, toy manufacturing, and decorative materials, fully aligning with sustainable development principles.
Density 120-160 kg/m³: This density range is commonly found in recycled foam used for furniture and floor mats. Density reflects the mass of material per unit volume, and recycled foam within this range provides both good firmness and durability while maintaining appropriate softness and comfort, making it highly suitable for related applications. For example, it ensures even support in furniture and retains.
Horizontal Splitting Machine Cutting: This equipment is designed for precise cutting of polyurethane foam and recycled foam with certain hardness levels to meet the thickness requirements of different products. The cutting process can flexibly utilize rotating Band knife technology to process foam and recycled foam into thin sheets for subsequent manufacturing processes, such as automotive seat molding, packaging liners, or furniture component assembly, thereby significantly improving production efficiency and material utilization.
Overview
1. The ILD value is a key indicator for measuring the softness and hardness of polyurethane foam. A higher value indicates firmer foam, with 80+ ILD foam suitable for high load-bearing applications such as mattress cores or furniture support, and also widely used in industrial fields.
2. Recycled foam is made from waste materials through crushing, cleaning, and steam bonding, featuring low cost, environmental friendliness, and energy efficiency. It is widely used in furniture filling, floor mats, and toy manufacturing, aligning with sustainable development principles.
3. A density range of 120-160 kg/m³ is common for recycled foam, balancing hardness and comfort. It is suitable for products like furniture and floor mats, providing uniform support and durability.
4. Horizontal cutting machine technology enables precise cutting of foam with specific hardness levels. Using a rotating band knife, it flexibly processes foam into thin sheets to meet varying thickness requirements, significantly improving production efficiency and material utilization.
Your large-scale, high-efficiency production is guaranteed by our machines.
1. The ILD value is a key indicator for measuring the softness and hardness of polyurethane foam. A higher value indicates firmer foam, with 80+ ILD foam suitable for high load-bearing applications such as mattress cores or furniture support, and also widely used in industrial fields.
2. Recycled foam is made from waste materials through crushing, cleaning, and steam bonding, featuring low cost, environmental friendliness, and energy efficiency. It is widely used in furniture filling, floor mats, and toy manufacturing, aligning with sustainable development principles.
3. A density range of 120-160 kg/m³ is common for recycled foam, balancing hardness and comfort. It is suitable for products like furniture and floor mats, providing uniform support and durability.
4. Horizontal cutting machine technology enables precise cutting of foam with specific hardness levels. Using a rotating band knife, it flexibly processes foam into thin sheets to meet varying thickness requirements, significantly improving production efficiency and material utilization.
Your large-scale, high-efficiency production is guaranteed by our machines.